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Mechanical design

Short statement about the service here

Our mechanical and product design offerings encompass the complete development process, from concept to released products. We deliver tailored solutions that ensure functionality, aesthetics and reliability, to meet diverse market needs.

Our mechanical design offering is a vital component of our electromechanical product development services. By combining mechanical engineering with electrical systems, we ensure seamless functionality and optimal performance in every product. Our skilled team works collaboratively to design and refine products and systems that meet the specific requirements of your project, from initial concepts through to finished products ready for manufacture.

This integrated approach allows us to address both mechanical and electrical challenges concurrently, reducing development time and minimising potential issues. By understanding the interplay between mechanical elements and electronic systems, we can create robust, efficient designs that significantly enhance product reliability.

Our comprehensive services enable clients to develop their electromechanical products entirely under one roof, simplifying communication and coordination. This holistic perspective not only streamlines the development process but also ensures that each product is innovative, cost-effective and aligned with market demands.

Ultimately, our expertise supports your vision from concept to completion, delivering exceptional results.
Services

Mechanical design

To learn more about the services that we offer, please click the button below.
Design for manufacture and assembly (DFMA)
Our DFMA offering optimises the product development process, ensuring designs are innovative, practical and cost-effective. By integrating DFMA principles, we streamline manufacturing and simplify assembly processes, reducing production time and costs.

We work closely with clients to focus on material selection, component standardisation and efficient layouts, identifying opportunities for improvement early in the process. This proactive approach enhances product reliability and quality while minimising waste and resource consumption, delivering significant value throughout the product lifecycle.
Product design
We provide comprehensive product design services tailored to your needs. Our focus is on supporting you in creating intuitive products that provide an exceptional user experience. With expertise in casework design, we ensure that enclosures are both functional and visually appealing, seamlessly integrating with our electronic designs to enhance overall performance.

By applying industrial design principles, we balance form and function to deliver products that are attractive and practical. Our holistic approach covers all aspects of the design process, allowing us to develop innovative solutions that meet your specific requirements and resonate with your user market.
Design for sustainability
Our design for sustainability services enable clients to create products that minimise environmental impact throughout their lifecycle. We can help you prioritise eco-friendly materials and processes, ensuring that every design decision supports your sustainability goals.

Our expertise includes assessing energy efficiency, waste reduction and recyclability, allowing you to make informed choices that enhance product longevity and performance. We offer guidance on integrating sustainable practices from the outset, fostering innovation while maintaining functionality.

This approach not only ensures compliance with regulatory standards but also aligns with growing consumer demand for environmentally responsible products, ultimately enhancing your brand's positive impact on the planet.
Rapid prototyping
Our rapid prototyping expertise enables clients to bring their ideas to life quickly and efficiently. Utilising advanced additive manufacturing techniques and other rapid manufacturing technologies, we ensure a swift development process. This approach allows for time-conscious feedback and adjustments, ensuring that designs meet specifications and user requirements.

Our skilled team collaborates closely with clients throughout the prototyping phase, providing expertise in material selection and design optimisation. By streamlining development timelines, we help clients reduce costs and achieve their project goals efficiently.
Mechanism design
We deliver mechanism designs that precisely meet your product requirements through a collaborative and iterative approach. Our experienced teams in mechanical and electronic engineering work closely together to produce intricate and well-considered mechanisms in the shortest possible time frames.

We begin by thoroughly understanding your needs and objectives, ensuring alignment with your vision. By employing advanced engineering techniques, we create robust mechanisms that enhance functionality and performance.

Our commitment to optimising every element for reliability and efficiency ensures that the final design not only meets but exceeds your expectations, driving successful project outcomes.

"BLS’s culture of interdisciplinary cooperation means we’re able to integrate the different elements of all our designs to provide unified solutions that meet our clients’ needs."

Dan Meruz
Principal Mechanical Design Engineer

Insights

Electronics Design

Types of prototype: what, when, how and why?

Discover a comprehensive breakdown of prototype types, ranging from low-fidelity paper prototypes to high-fidelity functional prototypes, each serving a crucial role in the iterative process of product development.
Compliance

Why is compliance not embraced?

Unravel the complexities surrounding compliance reluctance as this blog delves into the reasons why businesses often shy away from embracing regulatory standards and the potential consequences of such avoidance.
A close-up of a soldering iron working on a green circuit board.
DFX

Why use the DFX process?

Explore the transformative power of the DFX (Design for X) process in this insightful blog post, uncovering the myriad benefits it offers for enhancing product design, efficiency, and overall success.
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